Kiln Building Plans 2005

Click here to go to Kiln Foundation Construction - 1989

Click here to go to Kiln Building Construction -2006

Click on thumbnails for larger view:

The Existing Slab , The Proposed Building , The Kiln:

Existing Slab North Pavillion Monticello Geil Kiln

The Plans:

Site Plan Side View Front View with Trick Bricks Rear View Buidling Cross Section

The Layout:

Wall plan:

...Don't forget to put the kiln in place on the slab before the building
starts. Hire a rigging company to place the kiln (their liability if kiln is
damaged).
William "Bill" Schran
Fredericksburg, Virginia

...I would surely recommend that you build with
non-combustible materials such as steel and brick. I would be especially
hesitant about installing wood trusses above a kiln.
Here in Texas it would be obscene to put a kiln in such a fully enclosed
building. Even where you are, I think the option to keep it enclosed in
winter but being able to open up a whole wall or two in summer would
be beneficial.
Call me over-cautious, but once you've caught a kiln shed on fire you
think twice about building a wooden structure around a kiln.
David Hendley

 

August 13, 2005

David and Bill,

Thanks for the input.

I live next to a huge coal strip mine with some of the largest heavy equipment on the planet.
I will trust that they can hoist a mere 2300 lbs with one of their giant front loaders/forklifts
And I will place it before laying all the bricks
I'm also considering using coal to fire pots one of these years but haven't researched it yet

I get 6 foot high snow drifts in the winter, so an enclosed building is a must

The building walls will be 9" of brick/two bricks thick with no interior framing - just wood windows and doors
See: http://www.ricks-bricks.com/framed.htm
Under the trusses I plan install 5/8" fireproof cement board
I'll trust Paul Geil to advise me on how far away to keep the wood trusses from the vent system that will come with this kiln.
Then a steel roof over it all with an exhaust fan out the attic space connected to a thermostat so it will kick on automatically.
I have no intention of letting my little building go up in smoke.

Next up:
in summer I can open all the doors and windows to get air in and out (Four windows, four doors)
in winter I could of course open a few windows but:

I'm planning on leaving a few "trick bricks" loose on the ground level in order to be able to hose the building out
Also to let the heavy propane out in case of a leak.

And I was thinking I could leave larger spaces at ground level to let air in in the winter to provide air for the kiln and a woodburner that I'll use as heat source. (Can I connect a small propane heater to the same tank/line as I'll use for the kiln?)

The question is: how big should these holes be? I need a engineer to calculate the volume of air that the kiln will require, then add a few square inches so I'll have something to breathe in there :)

Any air flow engineers in the audience?

Rick Bonomo

Kiln Log August 15, 2005

The question is: How far can I push the firewall toward the kiln and still be sure I have enough clearance around the kiln.

If it turns out to be a Geil, it's 48"X56": is 24" far enough away from an interior brick firewall?

 

Kiln Log August 16, 2005

Kiln Log August 21, 2005

I spent some time cleaning up the kiln slab, knocked down all the weeds, pressure washed the concrete. Now it looks like nothing will happen until next spring. Guess I'll spend the winter working on my throwing skills and reading John Britt's book on High-Fire Galzes.

As the leaves started to fall I couldn't help but think of this story about

...Rikyu's entrance exam before being admitted as a student of the famous tea master Takeno Joo. Rikyu was asked to clean Joo's leaf strewn garden. First he raked until the grounds were spotless. Then, in a gestrure pregnant with wabi-sabi overtones, he shook the tree trunk, causing a few leaves to fall. Wabi-sabi as evidenced here, is clean but never too clean or sterile
Amazon.com: Books: Wabi-Sabi: for Artists, Designers, Poets & Philosophers by Leonard Koren.

Why I need a building for the kiln:

 

Kiln Log August 28, 2005

Kiln Log August 31, 2005

Click on thumbnails for most recent images of steel roof rafter plans:

Top View Front View Side View

 

Kiln Log September 13, 2005

Click on thumbnails for most recent images of stack designs:

The draftsman tells me the roof will sweat without an undersheathing

 

Kiln Log December 6, 2005

Click on thumbnails for most recent images of stack designs:

Top View Kiln Placement Front View Kiln Placement Former Plan A for Natural Light

I spoke to Paul Geil today:

He said that we really don't want to or have to come out the peak of the roof.

But we haven't found a non-flammable roof sheathing material yet either.

Above the hood we'll rise with a 14" OD Class A double walled pipe, and must end up 2' above the peak of the roof, making the whole assembly 19'

Picture number three above shows the original plan to place the kiln so that afternoon light will illuminate the kiln for loading ..??

 

Kiln Log December 27, 2005

The latest plan is to use six steel trusses (above)

Click here to go to Kiln Foundation Construction - 1989

Click here to go to Kiln Building Construction -2006

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